The Industrial IoT Blog
IIoT Insights by Henry Costa
Category: Industrial AI
Insights on how Industrial AI is transforming manufacturing and operations.
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AI Meets UNS: Practical LLM Uses on Industrial Data
Read more: AI Meets UNS: Practical LLM Uses on Industrial DataA few years ago, if you told me we’d be using large language models on top of plant data, I would’ve said: “Cool demo. Not sure it survives contact with a real site.” Now I’m more convinced. Not because LLMs…
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Industrial AI Explained. Why Data Is the Real Starting Point
Read more: Industrial AI Explained. Why Data Is the Real Starting PointThere’s a lot of noise around AI in manufacturing right now. Every vendor deck, every conference keynote, every LinkedIn post seems to promise that AI will transform your plant. And honestly, most of the time, I just smile and scroll…
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AI Enabled by IIoT: Building the Factory of the Future
Read more: AI Enabled by IIoT: Building the Factory of the FutureMost conversations about AI in manufacturing skip the hardest part. They jump straight to dashboards, copilots, and predictions, but forget to ask one simple question. Where does the data come from? I’ve spent years connecting machines, historians, SCADA systems, and…
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The Trust Gap in Industrial AI
Read more: The Trust Gap in Industrial AIImagine this situation. A team spends months building an AI use case. The model looks strong in workshops and dashboards. The recommendation goes live on the plant floor. Then operators ignore it. Not because they are against technology. Not because…
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AIoT-Driven Autonomous Systems in Manufacturing. What Actually Works
Read more: AIoT-Driven Autonomous Systems in Manufacturing. What Actually WorksAIoT. Artificial Intelligence combined with the Internet of Things. It is no longer just a buzzword. It is quietly changing how plants, labs, and production lines operate. I have spent more than two decades connecting machines, systems, and people across…
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AI-Ready Data. How UNS and Sparkplug B Set You Up for Manufacturing AI
Read more: AI-Ready Data. How UNS and Sparkplug B Set You Up for Manufacturing AII’ve noticed something funny about “manufacturing AI.” The AI part gets all the attention. The real success or failure usually happens much earlier, in the boring part. How you name data. Where you publish it. Whether anyone can trust it.…
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MCP for IIoT. When “Chat With Factory Data” Became Engineering
Read more: MCP for IIoT. When “Chat With Factory Data” Became EngineeringFor a long time, “chat with your factory data” felt like a demo trick. You know the kind. Someone types “What’s my OEE today?” and a bot answers with a nice sentence. It looks impressive. Then someone asks a real…
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AI, IIoT, and the Knowledge Leaving the Shop Floor
Read more: AI, IIoT, and the Knowledge Leaving the Shop FloorLet’s talk about something nobody really wants to admit. Most plants are sitting on a ticking time bomb. Decades of operator know how are about to walk out the door as experienced people retire. The machines and systems might look…
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Edge AI Is Transforming IIoT with Real-Time Decisions
Read more: Edge AI Is Transforming IIoT with Real-Time DecisionsLet’s break it down simply. Edge AI means running artificial intelligence—things like machine learning models—directly on devices at the “edge” of your network. That’s usually right where the machines, sensors, and cameras are, not in some far-off data center. Why…
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How AI Is Driving IIoT Market Growth
Read more: How AI Is Driving IIoT Market GrowthAI and automation are pushing the boundaries of what’s possible, and they’re changing how we all work — from the plant floor to the boardroom. I’ve seen this play out over the past years, and I want to share what’s…
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Large Language Model (LLM) Integration with IIoT for Real-Time Industrial Intelligence: What I’ve Really Seen
Read more: Large Language Model (LLM) Integration with IIoT for Real-Time Industrial Intelligence: What I’ve Really SeenLarge language models (LLMs) like GPT-5 are starting to show up in industrial settings, and—if you ask me—they’re about to change how we think about real-time intelligence on the shop floor. I’ll break down what I’ve actually seen, what works,…