The Industrial IoT Blog
IIoT Insights by Henry Costa
Tag: Plant Connectivity
The ability to securely connect machines, sensors, and systems on the shop floor to digital platforms. It enables reliable data flow from OT to IT for monitoring, analytics, and optimization.
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Software-Defined Automation (SDA) Is Coming. What It Means for Your IIoT Architecture
Read more: Software-Defined Automation (SDA) Is Coming. What It Means for Your IIoT ArchitectureSoftware-Defined Automation (SDA) is one of those terms that sounds like it was invented in a marketing meeting. But this time, there’s real substance behind it. And if you’re building or evolving an IIoT architecture today, you should pay attention.…
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The Trust Gap in Industrial AI
Read more: The Trust Gap in Industrial AIImagine this situation. A team spends months building an AI use case. The model looks strong in workshops and dashboards. The recommendation goes live on the plant floor. Then operators ignore it. Not because they are against technology. Not because…
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HiveMQ at ProveIt! Conference 2026. Governance Before Dashboards
Read more: HiveMQ at ProveIt! Conference 2026. Governance Before DashboardsI attended the ProveIt! Conference in Dallas and joined a session by HiveMQ. At first, it seemed like a standard presentation about “MQTT architecture”. It was not. It was one of the most practical sessions I attended. Not because it…
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What I Took Away from ProveIt! 2026. A Reset in Expectations
Read more: What I Took Away from ProveIt! 2026. A Reset in ExpectationsI have been to a lot of manufacturing events over the years. Some are useful. Some are basically a sales funnel with better coffee. This one felt different. What I liked most is that the conference actually tried to prove…
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Building Your IIoT Solution Portfolio: From Platform to Practice
Read more: Building Your IIoT Solution Portfolio: From Platform to PracticeIf you are building an IIoT portfolio as a consulting company, the challenge is very different from running IIoT inside a manufacturing enterprise. You are not optimizing a single environment. You are selling outcomes to many clients, across sites, industries,…
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The Hidden Cost of Cloud-Native IIoT: What the Vendors Won’t Tell You
Read more: The Hidden Cost of Cloud-Native IIoT: What the Vendors Won’t Tell YouEveryone talks about cloud-native IIoT like it’s free money. Just lift your shop floor data to the cloud, connect a few APIs, and boom. Instant insights, zero infrastructure, pay as you go. I’ve been leading IIoT platform evaluations and architecting…
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IIoT Gateway vs Edge Computer vs Industrial Router: What’s the Difference?
Read more: IIoT Gateway vs Edge Computer vs Industrial Router: What’s the Difference?People ask me all the time: what’s the difference between an IIoT Gateway, an Edge Computer, and an Industrial Router? And honestly, I get why it’s confusing. Vendors love to mix these terms, and sometimes the same box gets called…
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Top 10 IIoT Gateway Devices to Watch in 2026
Read more: Top 10 IIoT Gateway Devices to Watch in 2026Most factories are not fully “smart factories.” They are a combination of legacy assets that remain critical, newer equipment with restricted networks, vendor skids with limited documentation, quality systems requiring trusted data, IT teams enforcing security controls, and business stakeholders…
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Beverage Manufacturing Connectivity Before IIoT Was a Thing
Read more: Beverage Manufacturing Connectivity Before IIoT Was a ThingBetween 2012 and 2014, I worked on two large manufacturing connectivity projects in the beverage industry. At the time, nobody called them IIoT projects. They were described as manufacturing intelligence or production reporting initiatives. SAP MII happened to be the…
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Electronics Manufacturing Before IIoT. Lessons from a Global Rollout
Read more: Electronics Manufacturing Before IIoT. Lessons from a Global RolloutWhen I first stepped onto the shop floor of a global electronics connector manufacturer, the biggest challenge was not the machines. It was fragmentation. Each plant had its own way of working, built over years to support high-volume, high-precision manufacturing…
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Closing the Loop: Agentic AI and IIoT in Self-Correcting Manufacturing
Read more: Closing the Loop: Agentic AI and IIoT in Self-Correcting ManufacturingIf you work in manufacturing today, you’re probably hearing a lot about “Agentic AI” and self-correcting systems. I’ve spent the last two decades watching factories evolve from islands of automation to fully connected, data-driven environments. We moved from PLCs talking…
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Top 10 MQTT Brokers to Watch in 2026
Read more: Top 10 MQTT Brokers to Watch in 2026If you spend any time around Industrial IoT, MQTT shows up very quickly. It has become one of the foundational building blocks for IIoT architectures, especially when the goal is to move time-series data from machines to higher-level systems in…