The Industrial IoT Blog
IIoT Insights by Henry Costa
Tag: Real-Time Data
Data that is captured, processed, and made available immediately as events occur. It supports fast decisions, monitoring, and control in industrial operations.
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Communicating Edge Contextualization and Unified Namespace to Leadership
Read more: Communicating Edge Contextualization and Unified Namespace to LeadershipThe team had a problem. Not technical this time. They needed to explain Edge Contextualization and Unified Namespace (UNS) to senior leaders who did not care about protocols or data models. The audience knew their factories well. Directors, VPs, plant…
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Real-Time Decisions: Lessons From Mining Operations
Read more: Real-Time Decisions: Lessons From Mining OperationsI never planned to work in mining. It just happened. Early in my career, a project came up at a metals and mining operation in Brazil, and I said yes. That decision gave me some of the most intense, real…
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AI-Ready Data. How UNS and Sparkplug B Set You Up for Manufacturing AI
Read more: AI-Ready Data. How UNS and Sparkplug B Set You Up for Manufacturing AII’ve noticed something funny about “manufacturing AI.” The AI part gets all the attention. The real success or failure usually happens much earlier, in the boring part. How you name data. Where you publish it. Whether anyone can trust it.…
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Before IIoT Had a Name: Lessons from a Sugar Mill in Brazil
Read more: Before IIoT Had a Name: Lessons from a Sugar Mill in BrazilBack in 2008, I got the chance to work on something completely different from what I had done before. A large sugar and ethanol plant in Brazil. Not automotive. Not steel. Not pharma. This was sugar cane coming in straight…
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IT/OT Integration. Lessons from Pulp & Paper
Read more: IT/OT Integration. Lessons from Pulp & PaperI started working with industrial data integration in 2005, and one of my first major projects was at a large pulp and paper manufacturing site in Brazil. This was back in 2006-2007. At that time, nobody was calling it “IIoT.”…
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Electronics Manufacturing Before IIoT. Lessons from a Global Rollout
Read more: Electronics Manufacturing Before IIoT. Lessons from a Global RolloutWhen I first stepped onto the shop floor of a global electronics connector manufacturer, the biggest challenge was not the machines. It was fragmentation. Each plant had its own way of working, built over years to support high-volume, high-precision manufacturing…
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Why Industry 4.0 Needs Event-Driven Architecture
Read more: Why Industry 4.0 Needs Event-Driven ArchitectureIf you have spent any time in manufacturing IT or OT, you already know the Purdue Model. For decades, it has been the reference for how plants should be designed and secured. I started my own journey back in 2005,…
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The Power of Storytelling with IIoT Data
Read more: The Power of Storytelling with IIoT DataIf you’ve been in manufacturing for a while, you know the plant floor is noisy—not just with machines, but with data. Every sensor, robot, and PLC is constantly spitting out numbers. But here’s the thing: all that data is just…
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MQTT Quality of Service (QoS) Explained
Read more: MQTT Quality of Service (QoS) ExplainedIf you work in manufacturing or IIoT, you’ve probably heard the term “MQTT Quality of Service” (or just MQTT QoS) thrown around. It sounds technical, but it’s actually a pretty simple idea — it’s about how sure you want to…
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Lessons From 50+ SAP Digital Manufacturing Projects
Read more: Lessons From 50+ SAP Digital Manufacturing ProjectsIf you spend enough time in manufacturing, you realize the shop floor is the real test for any digital solution. Since 2005, I’ve worked on more than 50 SAP Digital Manufacturing (MII/OEE/PCo) implementations across more than 10 industries, from the…
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Moving SAP OEE to a Modern IIoT Platform
Read more: Moving SAP OEE to a Modern IIoT PlatformI’ve been working with automated OEE systems for several years. Starting from early SAP MII implementations, I’ve built and supported solutions that collect real-time data from PLCs, calculate availability, performance and quality, and provide operators with live dashboards. These systems…
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My First Real IIoT Project: Making Automotive Plants Smarter
Read more: My First Real IIoT Project: Making Automotive Plants SmarterIf I had to pick one project that truly started my Industrial IoT journey, it would be this one. Back in 2017, I was helping a large global automotive parts manufacturer — one of the top 10 worldwide — modernize…