The Industrial IoT Blog
IIoT Insights by Henry Costa
Tag: Smart Manufacturing
Manufacturing driven by real-time data, connectivity, and automation to improve efficiency, quality, and flexibility. It connects people, machines, and systems to support better decisions and faster execution.
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AI, IIoT, and the Knowledge Leaving the Shop Floor
Read more: AI, IIoT, and the Knowledge Leaving the Shop FloorLet’s talk about something nobody really wants to admit. Most plants are sitting on a ticking time bomb. Decades of operator know how are about to walk out the door as experienced people retire. The machines and systems might look…
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Building a Credible IIoT Business Case
Read more: Building a Credible IIoT Business CaseIf you’ve ever tried to pitch an Industrial IoT project to your CFO and felt like you were speaking a different language, you’re not alone. This situation comes up repeatedly in manufacturing organizations. The discussion often happens in small conference…
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Top 10 IIoT Use Cases to Watch in 2026
Read more: Top 10 IIoT Use Cases to Watch in 2026Every year, we see new IIoT trends, new buzzwords, and new “top use case” lists. But inside a plant, the reality is usually much simpler. People don’t come to work excited about Industrial IoT. They come to work hoping the…
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Industry 4.0 to Industry 5.0: Evolution or Revolution?
Read more: Industry 4.0 to Industry 5.0: Evolution or Revolution?Lately, there’s a lot of talk about Industry 5.0. Some folks say it’s a revolution. Others say it’s just a logical next step after Industry 4.0. I’ve spent the last two decades living through these shifts on plant floors, in…
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Understanding 5G for IIoT. Use Cases, Limits, and Reality
Read more: Understanding 5G for IIoT. Use Cases, Limits, and RealityIf you follow industrial digitalization, you have probably seen 5G mentioned everywhere. Vendor slides, conferences, strategy decks. Sometimes it sounds like the missing link for Industry 4.0. Other times, it sounds like expensive hype. The truth sits somewhere in the…
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The Future of IIoT Applications: Where Industry Meets Innovation
Read more: The Future of IIoT Applications: Where Industry Meets InnovationBack in 2005, when I first worked with SAP xMII, the idea of “smart factories” lived mostly in PowerPoint decks and a few brave pilot lines. Today, machines, data, and people are more connected than ever. But the future of…
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Top 10 OPC UA Servers to Watch in 2026
Read more: Top 10 OPC UA Servers to Watch in 2026Connecting machines is easy on paper. Doing it reliably, securely, and at scale in a real manufacturing environment is not. OPC UA servers sit at the center of that challenge. They are the layer that quietly determines whether your IIoT…
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Top 10 MQTT Brokers to Watch in 2026
Read more: Top 10 MQTT Brokers to Watch in 2026If you spend any time around Industrial IoT, MQTT shows up very quickly. It has become one of the foundational building blocks for IIoT architectures, especially when the goal is to move time-series data from machines to higher-level systems in…
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Top 10 IIoT Platforms to Watch in 2026
Read more: Top 10 IIoT Platforms to Watch in 2026If I could summarize the last two decades of my work in manufacturing, it would be this. I’ve watched factories move from isolated automation islands to increasingly connected, data-driven environments. Along the way, I’ve seen Industrial IoT platforms promise a…
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Top 10 Data and Analytics Trends Transforming Manufacturing in 2025
Read more: Top 10 Data and Analytics Trends Transforming Manufacturing in 2025If you work in manufacturing, you’re probably tired of hearing how “data is the new oil.” I get it — but after years of connecting machines, data, and people, I can tell you: the right data and analytics tech really…
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Equipment Connectivity: The Unglamorous Work That Makes Everything Possible
Read more: Equipment Connectivity: The Unglamorous Work That Makes Everything PossibleIf you’ve ever walked into a modern factory and seen dashboards glowing with real-time data, robots humming along, or operators using tablets to check production status, you’ve seen the shiny side of smart manufacturing. But behind all that magic, there’s…
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Edge AI Is Transforming IIoT with Real-Time Decisions
Read more: Edge AI Is Transforming IIoT with Real-Time DecisionsLet’s break it down simply. Edge AI means running artificial intelligence—things like machine learning models—directly on devices at the “edge” of your network. That’s usually right where the machines, sensors, and cameras are, not in some far-off data center. Why…